Smart Built Prefab Private Limited

Our Prestress Precast Concrete compound walls are manufactured by vertical casting method using steel battery molds. Wall panels will have good form finish on both sides. To achive consistent quality and durabilty we use hydraulic cylinders for prestressing of steel starnds.

A 200mm precast security wall is a robust, factory-manufactured concrete wall panel system used to provide high-security barriers for properties such as industrial facilities, residential compounds, military zones, and commercial areas. The "200mm" refers to the thickness of the wall panel, offering substantial strength and durability.

Key Features:

• Panel Thickness: 200 mm thick reinforced concrete panels, offering enhanced structural strength and impact resistance.

• Material: High-strength reinforced concrete, often with embedded steel rebar or mesh for structural reinforcement.

• Finish: Panels can be plain or textured; often available with anti-climb finishes or architectural patterns.

• Heights: Typically range from 2.4 m to 3.6 m (or taller, as per site requirements).

• Posts: Supported by precast or cast-in-place concrete columns/pillars that hold the panels in place.

Advantages:

• High Security: 200mm thickness provides superior resistance to impacts, tampering, and intrusions.

• Durability: Long lifespan with high resistance to weather, fire, corrosion, and pests.

• Quick Installation: Precast panels are delivered ready for installation, reducing construction time.

• Low Maintenance: Minimal upkeep required over time compared to traditional masonry or fencing.

• Customization: Can be fitted with barbed wire, electric fencing, or surveillance features.

An RCC (Reinforced Cement Concrete) boundary wall is a durable and permanent structure built using reinforced concrete to define and secure the perimeter of a property. It is constructed either cast-in-situ (on-site) or with precast RCC panels and columns, depending on project needs, budget, and timeline.

Key Features:

• Material: Made of cement, sand, aggregates, water, and steel reinforcement (rebar) to provide tensile strength.

• Construction Type:

  • Cast-in-situ RCC walls: Constructed on-site using formwork, rebar, and concrete pouring.

  • Precast RCC walls: Prefabricated panels and posts produced off-site and assembled on location.

• Wall Thickness: Commonly ranges from 100mm to 200mm, depending on height and load requirements.

• Height: Typically from 1.8 meters to 3 meters, but can be customized.

Components (Precast Type):

1. RCC Panels: Horizontally placed slabs with reinforcement, often 6–8 feet in length.

2. RCC Columns (Posts): Vertically erected pillars that hold the panels; cast with grooves for panel insertion.

Advantages:

• High Strength & Durability: Suitable for long-term and heavy-duty applications.

• Security: Acts as a strong physical barrier against intrusion, trespassing, or theft.

• Weather & Fire Resistant: Withstands harsh environmental conditions.

• Low Maintenance: Requires minimal upkeep over the years.

• Customizable: Supports aesthetic finishes, textures, paint, and security additions like barbed wire or electric fencing.

Concrete readymade compound walls are precast concrete fencing systems manufactured in a factory and quickly assembled on-site to form a durable boundary wall. They offer a fast, cost-effective, and low-maintenance alternative to traditional brick-and-mortar walls. These walls are commonly used to enclose residential, commercial, agricultural, and industrial properties.

Key Features:

• Precast Panels & Columns: Wall sections are made using precast concrete panels supported by vertical precast columns.

• Material: Typically made from a mix of cement, fine aggregates, and steel reinforcement, offering strength and longevity.

• Panel Thickness: Varies by design, usually 50mm to 75mm thick for panels and 100mm to 150mm square or round columns.

• Heights: Available in standard heights like 5 ft, 6 ft, 7 ft, or custom heights depending on security and privacy needs.